High Quality Retort Sterilizer - Intelligent water spray retort – INCHOI

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We have now sophisticated machines. Our solutions are exported to the USA, the UK and so on, enjoying a great reputation amid consumers for Retort Machine, Vacuum Pouch Packing Machine, Nitrogen Flush Vacuum Sealer, The mission of our firm should be to provide the best high quality goods with finest price tag. We've been on the lookout forward to doing organization with you!
High Quality Retort Sterilizer - Intelligent water spray retort – INCHOI Detail:

WATERSPRAY SYSTEM WORKING PRINCIPLE

1. WATER FILLING
Prior to the start of the process, the retort is filled with a small volume of process water (approx. 27 gallons/basket) such that the water level is below the bottom of the baskets. This water can be used for successive cycles if desired, as it is sterilized with each cycle.

2. HEATING
Once the cycle is begins, the steam valve opens and the circulation pump is switched on. The mixture of steam and water spraying from the top and the sides of the retort vessel creates highly turbulent convection currents that rapidly homogenizes the temperature at every point in the retort and between the containers.

3. STERILIZATION
Once the programmed sterilization temperature has been reached, it is held for the programmed time within +/-1º F. Similarly, the pressure is kept within +/-1 psi by adding and venting compressed air as needed.

4. COOLING
the end of the sterilization step, the retort switches into cooling mode. As the process water continues to be circulated through the system, a portion of it is diverted through one side of a plate heat exchanger. At the same time, cold water passes through the other side of the plate heat exchanger. This results in the process water inside the retort chamber being cooled in a controlled fashion.

5. END OF CYCLE
Once the retort is cooled to the programmed temperature setpoint, the cold water inlet valve on the heat exchanger closes and the pressure inside the retort is automatically relieved. The water level is lowered from the maximum down to the medium level. The door is equipped with a safety locking device which prevents the opening of the door in the case of residual pressure or high water level.

Performance FEATURES

1. Intelligent PLC control, multi-level password authority, anti-misoperation lock function;
2. Large flow easily removable filter, flow monitoring device to ensure that the circulating water volume is always constant;
3. Imported 130° wide-angle nozzle to ensure all products fully sterilized without cold point;
4. Linear heating Temp. control, comply with FDA regulations (21CFR), control accuracy ±0.2℃;
5. Spiral-enwind tube heat exchanger, fast heating speed, saving 15% of steam;
6. Indirect heating and cooling to avoid secondary pollution of food and save water consumption.

Advantages

  • Quick heating, uniform heat distribution, rapid and even cooling
  • Low electricity, steam and water consumption
  • Safe counterpressure control during all process phases
  • Optimal operation also with part loads
  • Assured process fidelity
  • Suitable for different types and sizes of cages
  • Economic and clean
  • Especially pasteurised products require a fast cooling to low temperatures. The use of a heat exchanger for indirect cooling connected to 2 cooling media (first cooling phase with water from the mains, second with chilled water) ideally meets this requirement.
  • Direct steam injection in combination with superheated top and side spray ensures good heat distribution and safe process repeatability with minimum cleaning.
  • Retort pressure is controlled by compressed air injection and with high accuracy within the recipe settings to ensure perfect container integrity.
  • Water spray provides fast and even cooling. The water may come from a cooling tower or water chiller and it may be reclaimed for reuse.
  • The amount of water in the vessel is small and is recirculated via a filter before reaching the spray nozzles. The flow is controlled by means of a flowmeter and the level via level control instruments. The water may remain in the vessel for consecutive cycles.

equipment attachments

equipment attachments

 


Product detail pictures:

High Quality Retort Sterilizer - Intelligent water spray retort – INCHOI detail pictures

High Quality Retort Sterilizer - Intelligent water spray retort – INCHOI detail pictures

High Quality Retort Sterilizer - Intelligent water spray retort – INCHOI detail pictures

High Quality Retort Sterilizer - Intelligent water spray retort – INCHOI detail pictures

High Quality Retort Sterilizer - Intelligent water spray retort – INCHOI detail pictures

High Quality Retort Sterilizer - Intelligent water spray retort – INCHOI detail pictures


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Our enterprise since its inception, often regards solution excellent as enterprise life, continually strengthen output technology, enhance product high quality and continually strengthen organization total high-quality administration, in strict accordance using the national standard ISO 9001:2000 for High Quality Retort Sterilizer - Intelligent water spray retort – INCHOI , The product will supply to all over the world, such as: Grenada, Rio de Janeiro, Belgium, We have been making our products for more than 20 years . Mainly do wholesale , so we have the most competitive price , but highest quality. For the past years , we got very good feedbacks , not only because we provide good products , but also because of our good after-sale service . We are here waiting for you for your inquiry.
  • It is really lucky to meet such a good supplier, this is our most satisfied cooperation, I think we will work again!
    5 Stars By Maud from Cambodia - 2017.11.01 17:04
    High Quality, High Efficiency, Creative and Integrity, worth having long-term cooperation! Looking forward to the future cooperation!
    5 Stars By Judy from Serbia - 2018.03.03 13:09
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